We conceived, designed, and built the Modular™ 968, a Roll-to-Roll printing system including a Miniflex® unit and a thermal printer. The Roll-to-Roll configuration is an integrated system with an unwinder and rewinder for continuous roll-to-roll processing. The system was specifically engineered for the customization of unprinted gummed paper used in packaging trash bags on rolls.

To precisely meet different production requirements, we designed the system to accommodate two technologies that can be used in combination: a single-color flexo printing unit and a continuous thermal transfer printer for variable data. In terms of production specifications, our Miniflex® handles a fixed printing width of 90 mm and operates continuously along the web length. To keep the production process efficient and cost-effective, we adopted an inking system based on a Duralox™ anilox roller. The printer is optimized for the use of water-based and solvent-based inks, reaching an operating speed of 50 meters per minute in this configuration.

The motion control of the entire system is entrusted to a motorization setup featuring synchronized brushless motors. We have studied this solution so that the operator can manage the substrate advancement and web tension directly and accurately. To support the in-line process, we have included a hot air drying system equipped with electrical resistances, specifically designed to speed up the ink drying on the material before rewinding. With the Modular™ 968, we deliver a solid and rational technology, designed to respond reliably to industrial needs.